Kunal

LEAN MANUFACTURING Lean Manufacturing focuses on simplifying complexity band providing right product in right amount in right time. Components of Lean Manufacturing ·          Perfection ·          Value ·          Value stream ·          Flow ·          Pull ·          Protection Why lean Manufacturing? Lean manufacturing reduces the cost on the waste Due reduction in waste will help organization to gain the profit Organization can focus on the employee needs and their safety as they are the part of the organization due to this employee will feel happy and that can help to maintain the good working environment in organization Organization can offers the better competitive prize to the customer by reducing the cost of product...

TOOLS USED IN LEAN MANUFACTURING 5S ·          Seiri (Sorting) ·          Seiton (set in order) ·          Seiso (Shine) ·          Sieketsu Stadardize) ·          Shitsuke (sustain) KAIZEN - Kaizen is small incremental changes made for improving productivity and minimizing waste 3M (Muda Mura Muri)- ·          Muda -Reduction in waste generation ·          Mura -Reduction in inconsistent processes ·          Muri -Reduction in stress/strain on equipment/people Work Standardization- Documented procedures for manufacturing that capture best practices. Value Stream Mapping -A tool used to visually map the flow of production.   Shows the cur...

CONCEPTS OF 3M Work is nothing but the series of activities connected and processes starting with the raw material and ending with the finished product. MUDA (waste) WHAT MUDA MEANS? -Every process element that does not create value on product. Muda means waste it can categorize by seven different types. Elements of MUDA- ·          DEFECTS ·          INVENTORY ·          PROCESS ·          MOTION ·          OVERPRODUCTION ·          WAITING ·          TRANSPORTATION MURA (unbalance) It refers to fluctuation, variation, irregularity of the workload. Causes of MURA - Non-standardization of demand through methods used to balance peaks and valleys. MURI (overload) Pushing the mac...